Automotive

Fiber Lasers have multiple uses within the automotive industry due to the large number of benefits that they offer compared to more conventional manufacturing tools, such as having greater flexibility, superior quality, increased productivity and improved profitability. The rate at which fiber lasers are being adopted into industrial sectors such as the automotive industry is rapidly increasing year upon year.

Automotive applications and uses

The emerging market of e-mobility and electric cars is causing a rapid adoption of fiber lasers. Applications used include hairpin welding and stripping in electric motors as well as the cutting and removal of coating layers from battery foils.

Engraving and marking techniques are actively used for marking of parts and adding VIN and serial numbers, these can even be applied at microscopic levels and can be introduced into manufacturing workflows. Night & Day marking of dashboards is a particularly popular application.

Fiber laser welding is extensively used for applications such as airbag initiators, batteries and fuel injectors and is especially valuable in dissimilar metal welding processes.

As with other industries, Automotive has rapidly adopted 3D printing through additive manufacturing processes which allow the rapid printing of parts, tools and devices and also enable rapid prototyping which speeds up product R&D lead-times.

Cutting is extensively used in the industry for the high-precision cutting of parts, offering the cutting of complex, awkward and unusual shapes.

Drilling is similarly used for all types of drill holes, including more intricate ones such as the drilling of injection nozzles or even highly visible holes in metal speaker covers; found in some of the more expensive marques.

redPOWER PRISM 3kW Cutting 20mm Mild Steel

SPI Lasers and the automotive industry

SPI Lasers range of Continuous Wave (CW) and Pulsed fiber lasers already have a large number of automotive customers and it’s no surprise why given the diverse capabilities available.

Fiber lasers such as those from SPI operate across the entire spectrum of automotive companies. This is because of their versatility which enables them to be used in applications such as drilling, engraving and marking, which all change the appearance of a part. Where processes have to lead to dirt and grime accumulation techniques such as ablation and cleaning can be used to tidy up parts. For the more adventurous additive manufacturing can be used to 3D print parts and other automotive items. Fiber lasers also provide precision cutting and welding, which has a diverse range of applications in the industry and are growing in demand thanks to the expanding e-mobility market.

Listed below are automotive specific postcards and application insights, which we have specially prepared and we hope you enjoy.

2kW CW Fiber Laser

Precision Cutting Applications for e-mobility

Application Insight
Posted on 12/04/2019

E-mobility is a major trend in automotive and many other industries. Lasers are already very actively involved in vehicle production and this trend will continue with the switch from Internal combustion engine (ICE) models to electric vehicles. One... read more >

E-mobility will continue to rise in terms of adoption, causing a number of challenges to electric vehicle manufacturers in many areas of operation. There is not only the scale of production required, but there are also the precision manufacturing... read more >

The Welding of Differential Gears for e-mobility Applications

The Welding of Differential Gears for e-mobility Applications

Application Insight
Posted on 12/04/2019

Differentials are an important component, which every electric car will need. Automotive manufacturers are ramping up their capability and one important requirement is the mass production of differentials for the burgeoning electric vehicles market.... read more >

From many perspectives, e-mobility is an excellent initiative for the automotive industry, but none perhaps more so than for environmental reasons. The industry has long been unpopular with the general public for its fossil fuel usage and there has... read more >

The automotive industry is facing rapid change with the switch from internal combustion engine (ICE) vehicles to electric vehicles (in the form of all-electric, hybrid and hydrogen fuel cell models). This rapid change is bringing unique challenges... read more >

The world is embracing a fundamental shift from internal combustion engine (ICE) vehicles to electric vehicles of all shapes and sizes. Although electric vehicle technology has existed for some time, it will need to evolve to embrace the mass... read more >

E-mobility is continually in the headlines and represents one of the great predicted mega trends for the next decade. The rationale is clear - the world needs to break its dependency on fossil fuels and electric vehicles offer the obvious solution.... read more >

In the automotive industry, the ability to develop long-wearing components is a major ambition of every manufacturer, all of whom are looking to develop competitive advantages against one another. One way in which the automotive industry has... read more >

Foil Cleaning Focus Image

Removal of Coating Material from Battery Foils

Application Postcard
Posted on 14/12/2018

The manufacture of Lithium-ion batteries is a highly technical process in which cathodes and anodes are manufactured from thin metallic foils that are coated with active materials. Cathode materials are typically thin aluminum foil in the... read more >

Battery Foil Cutting Postcard

Battery Foil Cutting

Application Postcard
Posted on 12/12/2018

Lithium ion batteries can be found everywhere from phones and laptops to electric cars. The automotive industry is set to increase it’s demand for these batteries drastically in years to come. This means the manufacturing process will need to... read more >

The automotive industry is ever-changing and evolving. It’s an industry constantly seeking to innovate and improve competitiveness against stiff competitors. In this latest question and answer guide, we explore how automotive manufacturers use... read more >

The automotive industry is a heavy user of engraving

Laser Engraving in the Automotive Industry

Application Insight
Posted on 11/10/2018

Laser engraving is an efficient, safe and reliable process that is used in many industries around the world. It is especially prevalent in industries that are fast-paced, with many different parts needing to be processed quickly and efficiently. The... read more >

Fiber lasers are widely used today in the automotive industry for its benefits

Fiber Laser Ablation in the Automotive Industry

Application Insight
Posted on 22/09/2018

Use of fiber lasers in the automotive industry The increasing use of fiber lasers is simply due to the variety of impressive benefits that can be gained from the use of this technology. Fiber lasers and their applications offer a lot of... read more >

laser cutting battery foils

Remote Cutting of Coated Battery Foils

Application Postcard
Posted on 24/07/2018

These foils are typically made of aluminium or copper with coated are bare areas on both sides. This can be challenging to process as edge quality must be consistent across all areas of the workpiece. Fiber lasers are ideal to use to cut foils,... read more >

Many medical devices are constructed using welding processes

Fiber Laser Welding in the Automotive Industry

Application Insight
Posted on 24/06/2018

 Fiber laser welding has become an important and widely used process in many industries around the world. From electronics to the aerospace industry, it is a method that has transformed the way in which sectors have been able to develop and... read more >

Wire Stripping image

Wire Insulation Stripping

Application Postcard
Posted on 20/04/2018

The technique of wire stripping is common practice in the electronics industry, involving the removal of the insulating material layer surrounding an electrical wire. This is performed in order to replace, repair or to re-connect a wire to other... read more >

Laser marking of automotive parts

Laser Marking in the Automotive Industry

Application Insight
Posted on 01/02/2018

In many ways, the automotive industry bears many similarities to the aerospace industry. It uses similar materials to create similar, albeit (usually) smaller and slightly different, products and machines.For this reason, it uses many of the... read more >

Dissimilar Welding Photo

Dissimilar Metal Welding in the Electronics Industry

Application Insight
Posted on 26/09/2017

As we have discussed previously dissimilar metal welding arises where metals which naturally resist each other are successfully welded together. SPI’s range of fiber lasers are ideal for the dissimilar metal welding process, which is particularly... read more >

Lithium batteries power our everyday consumer electronics

Dissimilar Metal Welding for Lithium-Ion Battery Cells

Application Insight
Posted on 26/09/2017

The first battery was invented many, many years ago, finding its history dating back to 1800, when Italian physicist Alessandro Volta created the first modern day battery. Since that period the battery saw slow growth, simply because there wasn’t... read more >

Electric cars continue to be on the rise

Dissimilar Metal Welding in the Automotive Industry

Application Insight
Posted on 26/09/2017

The automotive industry continues to go from strength to strength, as the demand for, and usage of, automobiles continues to rise. It has links with many of the other industries that we operate within, such as the electronics and battery... read more >

The completion of such intricate parts is only possible due to processes such as laser cutting

Laser Cutting in the Automotive Industry

Application Insight
Posted on 13/04/2017

The automotive industry is a huge industry, encompassing everything from the designing, developing, producing and manufacturing of automotive vehicles, and finishing with the testing, marketing and selling of said vehicles.There are hundreds of... read more >

Laser drilling in manufacturing

Laser Drilling in the Automotive Industry

Application Insight
Posted on 13/02/2017

The automotive industry, which involves everything from the design, development, production and manufacture of automobiles to the marketing and selling, is a huge industry. It involves many different intricate parts and processes, all of which must... read more >

Raised Marking Laser application

Raised Marking

Application Postcard
Posted on 17/01/2017

Raised marking is used across multiple industries such as the automotive sector for applications which require a surface mark to still be visible after the work piece is painted. One of the key uses for a mark which is visible after painting is... read more >

Heating is conventionally induced by a furnace, flame, arc or induction coil. In contrast, the Laser beam is focused or shaped into a suitable pattern and scanned over the component. The high energy density Laser beam heats the surface much more... read more >

Engine, transmission and drive train components must be extremely robust yet as small and lightweight as possible. To get the most from these components they need proper lubrication and fluid flow properties. Holes around 0.5mm diameter in iron... read more >

According to IBIS World, a total of 86 million cars were produced globally in 2013, which leaves an enormous amount of possibilities for the application of automotive additive manufacturing.This process has already been used in the industry... read more >

We all know how important it is to be eco-friendly, which is why more of us are taking action and opting for electric vehicles. This is a paradigm shift away from fossil-fuelled cars, an initiative, which is often called e-mobility. These vehicles... read more >

Laser cutting

Hydroform and Body Cutting

Application Insight
Posted on 17/11/2015

Hydroform tubes are used for high strength and high stiffness, as well as convoluted shapes for truck frames, engine cradles, radiator supports, instrument panel beams, and other components. Some holes can be pierced in the Hydroform die, however... read more >

Case Study

Laser Scribing for Chip Control

Posted on 06/11/2015

Conventional turning operations are commonly used in the production of round parts, particularly in the automotive industry. Cutting tools remove material by creating a chip that in theory, is rather short so it falls to the bottom of the... read more >

Case Study

Hydroform & Body Cutting

Posted on 06/11/2015

Hydroform tubes are used for high strength and high stiffness, as well as convoluted shapes for truck frames, engine cradles, radiator supports, instrument panel beams, and other components. Some holes can be pierced in the Hydroform die, however... read more >

Case Study

Welding Fuel Injectors

Posted on 06/11/2015

Fuel injectors are extremely precise devices that require controlled hermetic welds to ensure their operation and safety.Excessive heat or distortion can produce fuel delivery rate or spray pattern anomalies that result in scrap. Distortion can... read more >

Case Study

Con-rod Scribing

Posted on 06/11/2015

Engine connecting rods must be lightweight, strong and have very high tolerances at the crank bearing for long life. Originally, the crank bearing opening on the forged rod was machined separately and measured so a suitable 'mate' could be found to... read more >

Case Study

Wire Stripping

Posted on 06/11/2015

Our pulsed Fiber Lasers can be used in CW mode to strip cables, mainly enamel off copper wires for an automatic magnet wire stripping system for the Automotive Industry, incorporating four... read more >

Fiber Laser Welding of Fuel Cells

Fiber Laser Welding of Fuel Cells

Application Insight
Posted on 30/10/2015

Whilst there has been a noticeable rise in the adoption of alternative energy sources such as wind turbines and solar cells, one technology appears to be the future of power generation – fuel cells.The range of applications for fuel cells is... read more >

Night & Day Marking with a Pulsed Fiber Laser

Night & Day Marking with a Pulsed Fiber Laser

Application Insight
Posted on 08/10/2015

Selective paint removal applications, also known as night and day marking, are very demanding applications found in various industries such as in the design of a car’s interior. Night and Day marking allows the user to see the graphic both in day... read more >

Case Study

Welding Air Bag Initiators

Posted on 27/02/2015

Laser welding live initiators calls for excellent Laser control and the most robust fiber optic delivery systems on the market. Hermetic welds in these thin wall devices are critical to their operation and lifetime.Maintaining the proper weld... read more >